Syntegrity – Structural and civil design consultants in India since 1999

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Dibba Bulk Handling Terminal – Fujairah UAE

Syntegrity Consulting was engaged in the structural design of material handling tunnels at the Dibba Bulk Handling Terminal in Fujairah, UAE. The tunnels form a critical part of the bulk cargo movement infrastructure, enabling efficient and safe underground transfer of materials such as aggregates and minerals from port unloading points to storage yards and processing facilities.

Our scope included the detailed structural design of reinforced concrete tunnels to accommodate conveyor systems, maintenance access, ventilation provisions, and service integration. Designs were developed in compliance with international codes, site-specific geotechnical conditions, and operational load requirements, ensuring durability, safety, and long-term performance in a harsh coastal environment.

This project highlights Syntegrity’s expertise in infrastructure design for port and logistics facilities, combining engineering precision with functional reliability.

Design review and structural assessment of Alumina Silos at Kakinada: The distressed silo were studied and analyzed for structural strength, assessed the geotechnical capacity of the foundation and proposed strengthening methods
DAAM / ATBS plant (Vinnati Organics) : Lote Parshuram, Chiplun Maharashtra
Design of Viscose Staple Fibre plant for Grasim @ Dahej: Main plant all ancillaries, Prepared a methodology for soil stabilization for the expansive nature of the nature soil.
Design of Albright Wilson plant (Sulphur Plant) @ Roha: Study of Sulphur on RCC / Structural Steel to adopted for concept design etc.
IOCL Bottling plants of 50 m spans: At Belgaum, Ahmadabad, Chakan at Pune
Lanxess Plants @ Bharuch: Design of Main plant, internal pipe racks, Machine Foundation, Rack support system in Slab on Grade, Pipe rack etc
Dr. Reddy’s Pharmaceutical plant & Macred Plant @ Vizag : Design of Main Building, Stores, Utility Building, Pipe Rack, etc.
Pharmaceutical Plant for FKOL (Formerly Dabur) @ Kolkata : Design of Main Building, Stores, Utility Building, Pipe Rack, etc.
Hospira Pharmaceutical plant @ Vizag. : Design of Main Building, Stores, Utility Building, Pipe Rack, etc.
Ferring Pharmaceuticals, Ambernath Mumbai : Design of Main Building, Stores, Utility Building, Pipe Rack, etc.
The 1215 MW Captive Power Plant (CPP) of Vedanta Limited at Jharsuguda (Orissa) : Design of Conveyor Belt and allied services.
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    Industrial

    Industrial plant and material-handling structures design consultants

    Syntegrity Consulting designs the structures behind industrial plants and logistics facilities: main plant buildings, pipe racks, machine foundations, conveyor galleries, silos and material-handling tunnels.

    Our industrial work spans chemical, pharmaceutical, fibre, oil and gas and power clients in India, and a bulk handling terminal in the UAE.

    • Main plant, stores and utility buildings
    • Pipe racks and machine foundations
    • Conveyor galleries and material-handling tunnels
    • Long-span bottling and storage sheds
    • Structural assessment and strengthening of distressed structures

    Key projects

    1. Dibba Bulk Handling Terminal, Fujairah, UAEStructural design of reinforced concrete material-handling tunnels for conveyors, access and services.
    2. Viscose staple fibre plant, Grasim, DahejDesign of the main plant and all ancillaries, with a soil-stabilisation methodology for expansive soil.
    3. IOCL bottling plants50 m span sheds at Belgaum, Ahmedabad and Chakan (Pune).
    4. Lanxess plants, BharuchMain plant, internal pipe racks, machine foundations and rack supports.
    5. Vedanta 1,215 MW captive power plant, JharsugudaDesign of the conveyor belt structures and allied services.

    Frequently asked questions

    What industrial projects has Syntegrity designed?

    Material-handling tunnels at the Dibba Bulk Handling Terminal in Fujairah (UAE), the Grasim viscose staple fibre plant at Dahej, Lanxess plants at Bharuch, IOCL bottling plants with 50 m spans, pharmaceutical plants for Dr. Reddy's, Hospira, Ferring and FKOL, and conveyor structures for Vedanta's 1,215 MW power plant at Jharsuguda.

    Does Syntegrity design pharmaceutical plants?

    Yes. Syntegrity has designed main buildings, stores, utility buildings and pipe racks for pharmaceutical plants of Dr. Reddy's and Hospira (Vizag), FKOL (Kolkata) and Ferring (Ambernath).

    Can Syntegrity assess a distressed industrial structure?

    Yes. For alumina silos at Kakinada, Syntegrity studied the distressed silos, checked their structural strength and foundation capacity, and proposed strengthening methods.

    How do I contact Syntegrity about an industrial project?

    Email info@syntegrity.co.in or call +91 99207 21777.